The Suzuki RGV250, produced between 1990 and 1996, is a high-performance sportbike renowned for its advanced engineering and racing pedigree. This model, identified by chassis codes VJ22A and VJ23A, features a potent liquid-cooled, 2-stroke V-twin engine with reed valve induction and Suzuki's Exhaust Control Valve (SEEC) system, delivering exceptional power and a broad powerband. Its lightweight chassis, sophisticated suspension, and race-inspired ergonomics contribute to its superior handling and agility, making it a direct competitor to other premium 250cc sportbikes of its era. The RGV250's design draws heavily from Suzuki's Grand Prix racing machines, solidifying its reputation for performance and enthusiast appeal.
This comprehensive workshop repair and service manual provides detailed guidance for the maintenance, repair, and troubleshooting of the Suzuki RGV250 models from 1990-1996. It covers all major mechanical and electrical systems, including the 2-stroke V-twin engine, 6-speed transmission, clutch, chassis, suspension, and braking systems. The manual includes routine maintenance procedures, diagnostic charts for common issues, complete disassembly and reassembly instructions, and detailed technical specifications such as torque values and fluid capacities. This resource is designed to assist owners, mechanics, and technicians in keeping the RGV250 in optimal condition, ensuring its performance and reliability.