The RM-Z250 is a celebrated motocross motorcycle, representing the third generation of this performance-oriented machine produced from 2008 to 2018. Building on a rich motorsports legacy, the RM-Z250 is engineered for competitive racing and demanding off-road use, known for its agile handling and potent engine performance. Throughout its production run, this model saw significant advancements, including the integration of fuel injection for improved throttle response and power delivery, as well as chassis and suspension updates designed to maintain its status as a top contender in the 250cc class. Its aluminum twin-spar frame and powerful 249cc liquid-cooled engine, featuring a 5-speed transmission and wet multi-plate clutch, provide a robust platform for riders seeking peak performance.
This comprehensive service repair manual, also encompassing a parts catalog and owner's information, serves as an essential resource for maintaining and repairing your RM-Z250. It provides detailed, step-by-step instructions and factory-level technical data for all major systems, including the engine, chassis, and electrical components. Covered areas range from routine maintenance procedures, fluid specifications, and tightening torques to in-depth troubleshooting guides, diagnostic code interpretation, and EFI tuning. Whether you are a DIY enthusiast or a professional mechanic, this manual equips you with the necessary knowledge to ensure your RM-Z250 remains in optimal condition, offering factory-level repair information to maximize performance and longevity.
SUZUKI RM-Z250 RMZ250 BIKE 2008-2018 WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
'PARTS CATALOG & OWNER'S MANUAL ALSO INCLUDED'
ENGINE COVERED:
249 cc 1-CYLINDER, 4-STROKE, LIQUID-COOLED, DOHC
CONTENTS:
GENERAL INFORMATION
SPECIFICATION DATA
TIGHTENING TORQUE
SPECIAL SERVICE TOOLS
MAINTENANCE PROCEDURE
COMPONENTS LOCATION
DIAGNOSTIC TROUBLE CODE(DTC)
HARNESS & CABLES
MACHINE TUNING SYSTEM
ENGINE REMOVAL SYSTEM
ENGINE INSTALLATION
CYLINDER HEAD & CYLINDER
PISTON-CAMSHAFT-CONROD
CLUTCH SYSTEM
PRIMARY DRIVEN GEAR
KICK STARTER SYSTEM
GEARSHIFT LINKAGE
TRANSMISSION SYSTEM
INTAKE AIR SYSTEM
CRANKSHAFT & BEARING
LUBRICATION SYSTEM
ENGINE CONTROL MODULE
ENGINE FUEL SYSTEM
THROTTLE BODY SYSTEM
FUEL INJECTOR SYSTEM
COOLING SYSTEM
ELECTRICAL SYSTEM
MAGNETO ROTOR SYSTEM
IGNITION SYSTEM
GENERATING SYSTEM
MAGNETO & STATOR SYSTEM
FRONT AND REAR WHEELS
FRONT & REAR BRAKES
FRONT FORK & HANDLEBAR
STEERING & SWINGARM
REAR SUSPENSION SYSTEM
SHOCK ABSORBER SYSTEM
SERVICING INFORMATION
FUEL & OIL RECOMMENDATION
TROUBLESHOOTING GUIDE
WIRING DIAGRAMS
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE/MACHINE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE/ MACHINE/ENGINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
SUZUKI RM-Z250 RMZ250 BIKE 2008-2018 WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
'PARTS CATALOG & OWNER'S MANUAL ALSO INCLUDED'
ENGINE COVERED:
249 cc 1-CYLINDER, 4-STROKE, LIQUID-COOLED, DOHC
CONTENTS:
GENERAL INFORMATION
SPECIFICATION DATA
TIGHTENING TORQUE
SPECIAL SERVICE TOOLS
MAINTENANCE PROCEDURE
COMPONENTS LOCATION
DIAGNOSTIC TROUBLE CODE(DTC)
HARNESS & CABLES
MACHINE TUNING SYSTEM
ENGINE REMOVAL SYSTEM
ENGINE INSTALLATION
CYLINDER HEAD & CYLINDER
PISTON-CAMSHAFT-CONROD
CLUTCH SYSTEM
PRIMARY DRIVEN GEAR
KICK STARTER SYSTEM
GEARSHIFT LINKAGE
TRANSMISSION SYSTEM
INTAKE AIR SYSTEM
CRANKSHAFT & BEARING
LUBRICATION SYSTEM
ENGINE CONTROL MODULE
ENGINE FUEL SYSTEM
THROTTLE BODY SYSTEM
FUEL INJECTOR SYSTEM
COOLING SYSTEM
ELECTRICAL SYSTEM
MAGNETO ROTOR SYSTEM
IGNITION SYSTEM
GENERATING SYSTEM
MAGNETO & STATOR SYSTEM
FRONT AND REAR WHEELS
FRONT & REAR BRAKES
FRONT FORK & HANDLEBAR
STEERING & SWINGARM
REAR SUSPENSION SYSTEM
SHOCK ABSORBER SYSTEM
SERVICING INFORMATION
FUEL & OIL RECOMMENDATION
TROUBLESHOOTING GUIDE
WIRING DIAGRAMS
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE/MACHINE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE/ MACHINE/ENGINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
