This manual covers the 2004 Utility ATVs, including all variations such as 2x4, 4x4, automatic and manual transmissions, and Fully Independent Suspension (FIS) or suspension systems. These robust utility ATVs are engineered for demanding tasks and recreational use, reflecting a heritage in powersports. Built in the United States, these models offer reliable performance with single-cylinder, liquid-cooled engines and are designed for durability in various off-road conditions, from farm work to trail riding.
This comprehensive factory service manual provides essential information for the maintenance, repair, and diagnosis of your 2004 Utility ATV. It details procedures for engine overhaul, drivetrain service, electrical system troubleshooting, and chassis component replacement, offering over 550 pages of factory-level guidance. With searchable text and clickable navigation, this English-language manual is an invaluable resource for owners and technicians, covering everything from routine fluid changes and lubrication to complex component rebuilds and electrical diagnostics, ensuring your ATV remains in optimal working condition.
Instant download of the factory repair manual for 2004 Arctic Cat 250 to 500 utility ATVs. See below for models covered. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. Wiring diagrams are included. 551 pages.
models covered
-------------------
2004 Arctic Cat 250 2x4
2004 Arctic Cat 250 4x4
2004 Arctic Cat 300 4x4
2004 Arctic Cat 400 2x4
2004 Arctic Cat 400 4x4
2004 Arctic Cat 400 TBX
2004 Arctic Cat 500 4x4
2004 Arctic Cat 500 4x4 TBX
2004 Arctic Cat 500 TRV
(NOTE: Covers all variations of the models above, including automatic and manual transmissions, FIS fully independent rear suspension, ACT rear suspension, etc. Does not cover the 650 v-twin.)
Has clickable chapters and is searchable so you can easily find what you're looking for. PDF has no restrictions on printing or saving/burning to disc.
I offer FREE REPLACEMENT of any manual that I sell. If you lose your manual, contact me at with your information and I will get you another one.
TAGS:
04, 2wd, 4wd, 4x2, 2up, 2 up, passenger, artic, 2004 Arctic Cat 250 2x4 service manual, 2004 Arctic Cat 250 2x4 repair manual,
2004 Arctic Cat 250 4x4 service manual, 2004 Arctic Cat 250 4x4 repair manual, 2004 Arctic Cat 300 4x4 service manual, 2004 Arctic Cat 300 4x4 repair manual, 2004 Arctic Cat 400 2x4 service manual, 2004 Arctic Cat 400 2x4 repair manual, 2004 Arctic Cat 400 4x4 service manual, 2004 Arctic Cat 400 4x4 repair manual, 2004 Arctic Cat 400 TBX service manual, 2004 Arctic Cat 400 TBX repair manual, 2004 Arctic Cat 500 4x4 service manual, 2004 Arctic Cat 500 4x4 repair manual, 2004 Arctic Cat 500 4x4 TBX service manual, 2004 Arctic Cat 500 4x4 TBX repair manual, 2004 Arctic Cat 500 TRV service manual, 2004 Arctic Cat 500 TRV repair manual, adjust, bore, clutch, online, motor, pads, performance, schematic, cooler, boots, information, bogey, problem, pump, transmission, fenders, plate, instructions, starting, coil, linkage, switchs, specs, plastics, rectifier, rotor, cam, radiator, drive train, handle, trees, brake, coolant, error codes, error code, shop, data, carburettor, displacement, intake, fender, light, axle, specifications, idle, hydraulic, stroke, exhaust, parts, kickstart, suspension, fuel pump, jet pump, crankshaft, fix, piston, kicker, cover, battery, tire, bars, pilot jet, overhaul, lubrication, flywheel, system, kick, track, front, camshaft, fuel injection, struts, schedule, rebuild, operation, weight, gearshift, thrust plate, brakes, tires, switches, oversized, gas, rear, downloadable, head, starter, stator, torque specs, reference, carboretor, muffler, tree, carb, charge, carburetor, tank, fuel, length, magneto, start, regulator, fuse, speed, trouble, workshop, cables, lights, installation, drive, charging, problems, fluid, main jet, change coolant, connecting rod, triple, crank, efi, cams, panels, tork, throttle cable, forks, four, diy, troubleshooting, diagram, mixture screw, compression ratio, reverse, swingarm, spring, ski, shaft, electric, valve clearance, pgm-fi, size, fix, air, instruction, line, over, primary reduction gear, seat, skis, frame, drive shaft, ignition, clutch, which engine oil, guide, troubleshoot, psi, jug, boot, bar, electronic, no spark, illustration, cylinder, propulsion system, plug, oversize, strut, rod, install, rotors, storage, valves, conrod, side, slow jet, body, guides, swinger, plastic, wheel, width, hull, switch, viscosity, chart, flush, steering
Instant download of the factory repair manual for 2004 Arctic Cat 250 to 500 utility ATVs. See below for models covered. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. Wiring diagrams are included. 551 pages.
models covered
-------------------
2004 Arctic Cat 250 2x4
2004 Arctic Cat 250 4x4
2004 Arctic Cat 300 4x4
2004 Arctic Cat 400 2x4
2004 Arctic Cat 400 4x4
2004 Arctic Cat 400 TBX
2004 Arctic Cat 500 4x4
2004 Arctic Cat 500 4x4 TBX
2004 Arctic Cat 500 TRV
(NOTE: Covers all variations of the models above, including automatic and manual transmissions, FIS fully independent rear suspension, ACT rear suspension, etc. Does not cover the 650 v-twin.)
Has clickable chapters and is searchable so you can easily find what you're looking for. PDF has no restrictions on printing or saving/burning to disc.
I offer FREE REPLACEMENT of any manual that I sell. If you lose your manual, contact me at with your information and I will get you another one.
TAGS:
04, 2wd, 4wd, 4x2, 2up, 2 up, passenger, artic, 2004 Arctic Cat 250 2x4 service manual, 2004 Arctic Cat 250 2x4 repair manual,
2004 Arctic Cat 250 4x4 service manual, 2004 Arctic Cat 250 4x4 repair manual, 2004 Arctic Cat 300 4x4 service manual, 2004 Arctic Cat 300 4x4 repair manual, 2004 Arctic Cat 400 2x4 service manual, 2004 Arctic Cat 400 2x4 repair manual, 2004 Arctic Cat 400 4x4 service manual, 2004 Arctic Cat 400 4x4 repair manual, 2004 Arctic Cat 400 TBX service manual, 2004 Arctic Cat 400 TBX repair manual, 2004 Arctic Cat 500 4x4 service manual, 2004 Arctic Cat 500 4x4 repair manual, 2004 Arctic Cat 500 4x4 TBX service manual, 2004 Arctic Cat 500 4x4 TBX repair manual, 2004 Arctic Cat 500 TRV service manual, 2004 Arctic Cat 500 TRV repair manual, adjust, bore, clutch, online, motor, pads, performance, schematic, cooler, boots, information, bogey, problem, pump, transmission, fenders, plate, instructions, starting, coil, linkage, switchs, specs, plastics, rectifier, rotor, cam, radiator, drive train, handle, trees, brake, coolant, error codes, error code, shop, data, carburettor, displacement, intake, fender, light, axle, specifications, idle, hydraulic, stroke, exhaust, parts, kickstart, suspension, fuel pump, jet pump, crankshaft, fix, piston, kicker, cover, battery, tire, bars, pilot jet, overhaul, lubrication, flywheel, system, kick, track, front, camshaft, fuel injection, struts, schedule, rebuild, operation, weight, gearshift, thrust plate, brakes, tires, switches, oversized, gas, rear, downloadable, head, starter, stator, torque specs, reference, carboretor, muffler, tree, carb, charge, carburetor, tank, fuel, length, magneto, start, regulator, fuse, speed, trouble, workshop, cables, lights, installation, drive, charging, problems, fluid, main jet, change coolant, connecting rod, triple, crank, efi, cams, panels, tork, throttle cable, forks, four, diy, troubleshooting, diagram, mixture screw, compression ratio, reverse, swingarm, spring, ski, shaft, electric, valve clearance, pgm-fi, size, fix, air, instruction, line, over, primary reduction gear, seat, skis, frame, drive shaft, ignition, clutch, which engine oil, guide, troubleshoot, psi, jug, boot, bar, electronic, no spark, illustration, cylinder, propulsion system, plug, oversize, strut, rod, install, rotors, storage, valves, conrod, side, slow jet, body, guides, swinger, plastic, wheel, width, hull, switch, viscosity, chart, flush, steering
