This manual covers the Magnum 325 2x4 HDS, a versatile all-terrain vehicle produced in 2002. Known for its entry-to-mid-level utility segment positioning, this ATV is well-suited for recreational riding and light farm or ranch work. The brand has a long-standing reputation for innovation and ruggedness in the powersports industry, and the Magnum series, including this 325cc model, was recognized for its blend of power and practicality. Its simpler construction makes it accessible for routine maintenance and repairs, and the availability of specific parts ensures owners can source correct OEM components.
This comprehensive Parts Manual provides detailed component identification and assembly information for the Magnum 325 2x4 HDS. It is designed to assist owners and technicians in maintaining and repairing the vehicle. The manual includes exploded diagrams for all major systems, such as the powertrain, chassis and suspension, braking system, and controls and electrical components. By offering precise part numbers and visual guides, this English-language resource facilitates efficient parts procurement and supports assembly or disassembly procedures, ultimately helping to reduce labor costs and ensure the longevity of the vehicle.
2002 Polaris Magnum 325 2x4 Parts Manual for Magnum 325 2x4 A02CB32AA, Magnum 325 2x4 A02CB32AB and 325 Magnum 2x4 HDS A02CB32FC.
Because of their reliable design, relatively simple construction, and ease of repair; ATVs are the ideal machine for maintenance and repair at home. With proper care and routine maintenance, your ATV will provide many years of reliable use. When repairing an ATV, most home mechanics will find them easy to work with and repairs quick and trouble-free.
Scheduled ATV maintenance should occur frequently at regular intervals. This routine maintenance should include changing the oil, inspecting the shift linkage - steering - suspension - coolant system - fuel system - drive belts - engine mounts, changing the spark plugs, and replacing the fuel and air filters. Having a quality parts manual specific to your ATV will help you identify the parts of your ATV and assist you during routine maintenance and repair.
Doing routine maintenance on your ATV at home provides many benefits. It is less expensive than having an ATV shop do the maintenance. It prolongs the life of your ATV. And, it provides you a better understanding of the working components of your ATV.
Even with diligent routine maintenance, ATVs may require periodic repairs. In the event that you need to repair your ATV, it will likely be easier if you have been doing your own routine maintenance as you will be more familiar with the mechanics of your engine. Another asset that makes ATV engine repair easier, is access to service manuals and parts catalogues. Since you already have a maintenance manual that youve been using for routine maintenance, you need only assure that you have on hand a parts catalogue for any repairs that are necessary.
Your ATV will provide you with many years of service. Routine maintenance and periodic repairs at home will save you money and prolong the life of your ATV engine.
54 pages in english pdf format that enables you to print only what you need.
Contents include the following topics with exploded diagrams and part number lists.
SPECIFICATIONS
FRONT CAB
REAR CAB and SEAT
REAR RACK MOUNTING
DECALS
FRONT RACK and BUMPER MOUNTING
ENGINE MOUNTING
COOLING SYSTEM
EXHAUST SYSTEM
FUEL TANK
OIL TANK
AIR BOX
FRONT DRIVE
FRONT TIGHTENER
FRONT STRUT
CV JOINT – BTB
FRONT WHEEL
FRONT BRAKE
CONTROLS -- THROTTLE ASM./CABLE
CONTROLS - MASTER CYLINDER/BRAKE LINE
STEERING POST
HANDLEBAR and HEADLIGHT POD
A--ARM/STRUT MOUNTING
CENTER TIGHTENER
SWING ARM/SHOCK MOUNTING
DRIVE CLUTCH
DRIVEN CLUTCH
CLUTCH COVER
GEARCASE/BRAKE and CHAIN COVER MOUNTING
REAR BRAKE
REAR WHEEL DRIVE
ELECTRICAL/TAILLIGHT
GEARCASE
GEAR SELECTOR
PISTON and CRANKSHAFT
CRANKCASE and CYLINDER
RECOIL STARTER
CARBURETOR
OIL PUMP
MAGNETO
STARTING MOTOR
TOOL KIT
PART NUMBER INDEX
2002 Polaris Magnum 325 2x4 Parts Manual for Magnum 325 2x4 A02CB32AA, Magnum 325 2x4 A02CB32AB and 325 Magnum 2x4 HDS A02CB32FC.
Because of their reliable design, relatively simple construction, and ease of repair; ATVs are the ideal machine for maintenance and repair at home. With proper care and routine maintenance, your ATV will provide many years of reliable use. When repairing an ATV, most home mechanics will find them easy to work with and repairs quick and trouble-free.
Scheduled ATV maintenance should occur frequently at regular intervals. This routine maintenance should include changing the oil, inspecting the shift linkage - steering - suspension - coolant system - fuel system - drive belts - engine mounts, changing the spark plugs, and replacing the fuel and air filters. Having a quality parts manual specific to your ATV will help you identify the parts of your ATV and assist you during routine maintenance and repair.
Doing routine maintenance on your ATV at home provides many benefits. It is less expensive than having an ATV shop do the maintenance. It prolongs the life of your ATV. And, it provides you a better understanding of the working components of your ATV.
Even with diligent routine maintenance, ATVs may require periodic repairs. In the event that you need to repair your ATV, it will likely be easier if you have been doing your own routine maintenance as you will be more familiar with the mechanics of your engine. Another asset that makes ATV engine repair easier, is access to service manuals and parts catalogues. Since you already have a maintenance manual that youve been using for routine maintenance, you need only assure that you have on hand a parts catalogue for any repairs that are necessary.
Your ATV will provide you with many years of service. Routine maintenance and periodic repairs at home will save you money and prolong the life of your ATV engine.
54 pages in english pdf format that enables you to print only what you need.
Contents include the following topics with exploded diagrams and part number lists.
SPECIFICATIONS
FRONT CAB
REAR CAB and SEAT
REAR RACK MOUNTING
DECALS
FRONT RACK and BUMPER MOUNTING
ENGINE MOUNTING
COOLING SYSTEM
EXHAUST SYSTEM
FUEL TANK
OIL TANK
AIR BOX
FRONT DRIVE
FRONT TIGHTENER
FRONT STRUT
CV JOINT – BTB
FRONT WHEEL
FRONT BRAKE
CONTROLS -- THROTTLE ASM./CABLE
CONTROLS - MASTER CYLINDER/BRAKE LINE
STEERING POST
HANDLEBAR and HEADLIGHT POD
A--ARM/STRUT MOUNTING
CENTER TIGHTENER
SWING ARM/SHOCK MOUNTING
DRIVE CLUTCH
DRIVEN CLUTCH
CLUTCH COVER
GEARCASE/BRAKE and CHAIN COVER MOUNTING
REAR BRAKE
REAR WHEEL DRIVE
ELECTRICAL/TAILLIGHT
GEARCASE
GEAR SELECTOR
PISTON and CRANKSHAFT
CRANKCASE and CYLINDER
RECOIL STARTER
CARBURETOR
OIL PUMP
MAGNETO
STARTING MOTOR
TOOL KIT
PART NUMBER INDEX
