This manual provides comprehensive technical information for the Polaris Sportsman 400 and 500 models, along with coverage for the Polaris Worker 500 and Xplorer 500. These versatile all-terrain vehicles (ATVs) are known for their rugged construction, independent suspension, and Polaris Variable Transmission (PVT) systems, making them suitable for a wide range of utility and recreational applications. Engineered for durability and performance, these ATVs have earned a reputation for reliability and capability in demanding off-road environments.
This dealership-level service manual is designed to be an authoritative resource for owners, mechanics, and technicians. It covers all major systems, including the engine, powertrain, chassis, body, and electrical components, with detailed procedures for maintenance, diagnostics, troubleshooting, and repair. With step-by-step instructions, clear illustrations, and precise specifications, this manual empowers users to effectively maintain and repair their Polaris ATV, ensuring optimal performance and longevity.
Written for Polaris Sportsman 400 / 500 dealership mechanics, this reprint of the dealer manual shows you how to work on your vehicle. With step-by-step instructions, clear pictures, exploded view illustrations, schematics, and specifications, you will have the information you need to get your project on the road and keep it there. This manual covers Polaris Sportsman 400 / 500 models . Buy now to own the best shop manual for your vehicle.
Models covered
-----------------
2001-2003 Polaris Sportsman 400
1996-2003 Polaris Sportsman 500
1997-2001 Polaris Worker 500
1997 Polaris Xplorer 500
Has clickable chapters and is searchable so you can easily find what youre looking for. PDF has no restrictions on printing or saving/burning to disc.
To see all available Polaris Sportsman manuals copy/paste this link into your browser:
I offer FREE REPLACEMENT of any manual that I sell. If you lose your manual, contact me at with your information and I will get you another one.
Written for Polaris Sportsman 400 / 500 dealership mechanics, this reprint of the dealer manual shows you how to work on your vehicle. With step-by-step instructions, clear pictures, exploded view illustrations, schematics, and specifications, you will have the information you need to get your project on the road and keep it there. This manual covers Polaris Sportsman 400 / 500 models . Buy now to own the best shop manual for your vehicle.
Models covered
-----------------
2001-2003 Polaris Sportsman 400
1996-2003 Polaris Sportsman 500
1997-2001 Polaris Worker 500
1997 Polaris Xplorer 500
Has clickable chapters and is searchable so you can easily find what youre looking for. PDF has no restrictions on printing or saving/burning to disc.
To see all available Polaris Sportsman manuals copy/paste this link into your browser:
I offer FREE REPLACEMENT of any manual that I sell. If you lose your manual, contact me at with your information and I will get you another one.
