VOLVO PENTA MD11C/D MD17C/D Marine Engine Workshop Manual (pdf format) NEARLY 50 PAGES OF QUALITY ENGINE MANUAL!! Table of Contents: Safety precautions.............................................................................................................2 General Information ..........................................................................................................5 Repair instructions ............................................................................................................6 Component guide ..............................................................................................................8 DISMANTLING Cylinder head .....................................................................................................................10 Cylinder liner ......................................................................................................................11 Pistons, con-rods ..............................................................................................................11 Timing gear ........................................................................................................................12 Flywheel .............................................................................................................................13 Crankshaft .........................................................................................................................14 Camshaft ...........................................................................................................................14 OVERHAULING Dismantling cylinder head .................................................................................................15 Cleaning, inspection ..........................................................................................................15 Valve guides ......................................................................................................................15 Valve seats ........................................................................................................................16 Valves ...............................................................................................................................16 Valve springs .....................................................................................................................16 Rocker mechanism ...........................................................................................................16 Valve tappets ....................................................................................................................16 Injector sleeve ...................................................................................................................17 Injector ...............................................................................................................................17 Assembling cylinder head .................................................................................................18 Cleaning, checking crankcase ..........................................................................................18 Replacing main bearings ...................................................................................................18 Centrifugal governor ..........................................................................................................19 Pistons, liners ....................................................................................................................19 Connecting rods................................................................................................................. 20 Crankshaft .........................................................................................................................20 Camshaft ...........................................................................................................................20 Oil pump ............................................................................................................................20 Feed pump .........................................................................................................................21 Thermostat ........................................................................................................................21 Sea water pump.................................................................................................................21 Hand start ..........................................................................................................................23 ASSEMBLING Crankshaft .........................................................................................................................24 Flywheel .............................................................................................................................25 Timing gear ........................................................................................................................25 Cylinders, cylinder liners ...................................................................................................27 Pistons and liners .............................................................................................................. 28 Cylinder head .....................................................................................................................29 Adjusting valve clearance .................................................................................................30 Injection pump ...................................................................................................................31 Checking control rod travel ...............................................................................................32 Venting the fuel system ....................................................................................................33 Checking injections angle .................................................................................................34 Adjusting engine speed .....................................................................................................34 Electrical system .............................................................................................................35 Wiring diagram ................................................................................................................35 Fault finding chart ...........................................................................................................36 Special tools ....................................................................................................................37 Technical data ..................................................................................................................39 Cooling system, diagrammatic sketch .............................................................................43