POLARIS RANGER TM 2X4 4X4 6X6 ATV 2004-2006 Workshop Manual

POLARIS RANGER TM 2X4 4X4 6X6 ATV 2004-2006 Workshop Manual

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  • Model
    2 Stroke
  • Manufactured by
    Polaris
This workshop service and repair manual covers the Polaris Ranger TM, 2x4, 4x4, and 6x6 models produced between 2004 and 2006. These versatile all-terrain vehicles are engineered for a variety of tasks, featuring robust construction and reliable performance. The manual details engines including the 653 cc 2-cylinder Robin V-twin for the Ranger TM, the 425 cc 1-cylinder for the Ranger 2x4, and the 499 cc 1-cylinder for the Ranger 4x4 and 6x6 models.

This comprehensive manual provides detailed, step-by-step instructions and illustrations for all aspects of vehicle maintenance, repair, and servicing. It covers essential areas such as general and service information, maintenance schedules, tightening torques, and in-depth procedures for the engine, drivetrain, fuel, electrical, suspension, braking, and body systems. The manual is designed to assist both novice owners and experienced technicians in effectively maintaining and repairing their Polaris Ranger vehicles.

POLARIS RANGER TM 2X4 4X4 6X6 ATV 2004-2006 WORKSHOP SERVICE REPAIR MANUAL




PLEASE SEE THE SAMPLE PAGE ON PREVIEW FOR QUALITY OF THE MANUAL AND BUY WITH CONFIDENCE.



THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE

# FILE SIZE 12 MB



APPLICABLE MODEL:
POLARIS RANGER TM
POLARIS RANGER 2X4
POLARIS RANGER 4X4
POLARIS RANGER 6X6


ENGINE COVERED:
653 cc 2-CYLINDER ROBIN V-TWIN, 4-STROKE, OHV ENGINE- RANGER TM
425 cc 1-CYLINDER, 4-STROKE ENGINE- RANGER 2X4
499 cc 1-CYLINDER, 4-STROKE ENGINE- RANGER 4X4 6X6


CONTENTS:
GENERAL INFORMATION
SERVICE INFORMATION
MAINTENANCE
TIGHTENING TORQUE
CARBURETION SYSTEM
ENGINE REMOVAL
ENGINE INSTALLATION
CYLINDERHEAD-CYLINDER
CRANKCASE-CRANKSHAFT
PISTON-CONNECTING ROD
WATERPUMP-BALANCER
PROPELLER SHAFT
CLUTCH SYSTEM
TRANSMISSION SYSTEM
GEARSHIFT MECHANISM
FUEL SYSTEM
EMISSION SYSTEM
EXHAUST SYSTEM
ELECTRICAL SYSTEM
CHARGING SYSTEM
IGNITION SYSTEM
STARTER SYSTEM
SUSPENSION SYSTEM
TIRE & WHEELS
BRAKE SYSTEM
BODY & FRAME SYSTEM
LIGHTING SYSTEM
ELECTRICAL COMPONENTS
WIRING DIAGRAMS



THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR CAR WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATIONS, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.


POLARIS RANGER TM 2X4 4X4 6X6 ATV 2004-2006 WORKSHOP SERVICE REPAIR MANUAL




PLEASE SEE THE SAMPLE PAGE ON PREVIEW FOR QUALITY OF THE MANUAL AND BUY WITH CONFIDENCE.



THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE

# FILE SIZE 12 MB



APPLICABLE MODEL:
POLARIS RANGER TM
POLARIS RANGER 2X4
POLARIS RANGER 4X4
POLARIS RANGER 6X6


ENGINE COVERED:
653 cc 2-CYLINDER ROBIN V-TWIN, 4-STROKE, OHV ENGINE- RANGER TM
425 cc 1-CYLINDER, 4-STROKE ENGINE- RANGER 2X4
499 cc 1-CYLINDER, 4-STROKE ENGINE- RANGER 4X4 6X6


CONTENTS:
GENERAL INFORMATION
SERVICE INFORMATION
MAINTENANCE
TIGHTENING TORQUE
CARBURETION SYSTEM
ENGINE REMOVAL
ENGINE INSTALLATION
CYLINDERHEAD-CYLINDER
CRANKCASE-CRANKSHAFT
PISTON-CONNECTING ROD
WATERPUMP-BALANCER
PROPELLER SHAFT
CLUTCH SYSTEM
TRANSMISSION SYSTEM
GEARSHIFT MECHANISM
FUEL SYSTEM
EMISSION SYSTEM
EXHAUST SYSTEM
ELECTRICAL SYSTEM
CHARGING SYSTEM
IGNITION SYSTEM
STARTER SYSTEM
SUSPENSION SYSTEM
TIRE & WHEELS
BRAKE SYSTEM
BODY & FRAME SYSTEM
LIGHTING SYSTEM
ELECTRICAL COMPONENTS
WIRING DIAGRAMS



THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR CAR WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATIONS, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.