The MTU 4000 Series represents a line of V-Type diesel engines, available in 12V and 16V configurations, with displacements of 48.7 and 65.0 liters respectively. These engines are engineered for robust performance, incorporating advanced systems such as high-pressure fuel delivery, turbocharging, and comprehensive cooling and lubrication. Their design emphasizes reliability and efficiency, making them suitable for demanding applications. The 4000 Series is built with precision, featuring a 90-degree V-type cylinder configuration and robust components like camshafts, pistons, connecting rods, and a durable gear train, all designed to ensure consistent power output and longevity.
This Workshop Service Repair Manual provides comprehensive guidance for the MTU 4000 Series engines. It covers essential maintenance operations, including engine run-in and installation procedures, as well as detailed information on materials and consumables. The manual offers in-depth repair procedures, from engine disassembly and assembly to component removal, disassembly, inspection, repair, and installation. Technical specifications, such as tightening specifications, settings, and conversion tables, are included to ensure accuracy. Furthermore, safety guidelines, workplace hazard awareness, and specific repair techniques for components like threaded bores are detailed, empowering owners, mechanics, and technicians to effectively maintain and service these powerful engines.
MTU 4000 SERIES 12V 16V DIESEL ENGINE WORKSHOP SERVICE REPAIR MANUAL
ENGINE COVERED:
48.7L 12-CYLINDER 90 DEGREE V-TYPE, DIESEL ENGINE
65.0L 16-CYLINDER 90 DEGREE V-TYPE, DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
HAZARDS AT THE WORKPLACE
ENGINE SIDE AND CYLINDER DESIGNATIONS
TIGHTENING SPECIFICATIONS
SETTINGS
CONVERSION TABLES
PUBLICATION OVERVIEW
REPAIR OF THREADED BORES
ENGINE CONDITION CHECK
MAINTENANCE OPERATIONS
ENGINE REMOVAL
CRANKCASE AND ATTACHMENTS
CYLINDER LINER-OIL PAN
END HOUSING, DRIVING END
GEAR CASE-GEAR TRAIN
PISTONS AND CONRODS
CAMSHAFT-VALVE GEAR
H.P. FUEL SYSTEM
INJECTOR SYSTEM
L.P. FUEL SYSTEM
EXHAUST SYSTEM
TURBOCHARGER SYSTEM
AIR COOLING SYSTEM
INTAKE AIR SYSTEM
STARTING SYSTEM
LUBE OIL SYSTEM
COOLANT SYSTEM
POWER SUPPLY SYSTEM
ENGINE MOUNT SYSTEM
MONITORING & CONTROL
REGULATING SYSTEM
ENGINE DISASSEMBLY
ENGINE ASSEMBLY
ENGINE RUN-IN
ENGINE INSTALLATION & OPERATION
GROUP SUMMARY
MATERIALS AND CONSUMABLES
SPECIAL TOOLS
COMPONENT REMOVAL
COMPONENT DISASSEMBLY
INSPECTION AND REPAIR
COMPONENT ASSEMBLY
COMPONENT INSTALLATION
This is a very comprehensive manual (DOWNLOAD in PDF format) for MTU 4000 SERIES 12V 16V DIESEL ENGINE, Features detailed exploded views. This is the same manual that technicians use to fix your engines. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.
MTU 4000 SERIES 12V 16V DIESEL ENGINE WORKSHOP SERVICE REPAIR MANUAL
ENGINE COVERED:
48.7L 12-CYLINDER 90 DEGREE V-TYPE, DIESEL ENGINE
65.0L 16-CYLINDER 90 DEGREE V-TYPE, DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
HAZARDS AT THE WORKPLACE
ENGINE SIDE AND CYLINDER DESIGNATIONS
TIGHTENING SPECIFICATIONS
SETTINGS
CONVERSION TABLES
PUBLICATION OVERVIEW
REPAIR OF THREADED BORES
ENGINE CONDITION CHECK
MAINTENANCE OPERATIONS
ENGINE REMOVAL
CRANKCASE AND ATTACHMENTS
CYLINDER LINER-OIL PAN
END HOUSING, DRIVING END
GEAR CASE-GEAR TRAIN
PISTONS AND CONRODS
CAMSHAFT-VALVE GEAR
H.P. FUEL SYSTEM
INJECTOR SYSTEM
L.P. FUEL SYSTEM
EXHAUST SYSTEM
TURBOCHARGER SYSTEM
AIR COOLING SYSTEM
INTAKE AIR SYSTEM
STARTING SYSTEM
LUBE OIL SYSTEM
COOLANT SYSTEM
POWER SUPPLY SYSTEM
ENGINE MOUNT SYSTEM
MONITORING & CONTROL
REGULATING SYSTEM
ENGINE DISASSEMBLY
ENGINE ASSEMBLY
ENGINE RUN-IN
ENGINE INSTALLATION & OPERATION
GROUP SUMMARY
MATERIALS AND CONSUMABLES
SPECIAL TOOLS
COMPONENT REMOVAL
COMPONENT DISASSEMBLY
INSPECTION AND REPAIR
COMPONENT ASSEMBLY
COMPONENT INSTALLATION
This is a very comprehensive manual (DOWNLOAD in PDF format) for MTU 4000 SERIES 12V 16V DIESEL ENGINE, Features detailed exploded views. This is the same manual that technicians use to fix your engines. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.
