The Suzuki RGV250, produced from 1990 to 1996 across VJ21A, VJ22A, and VJ23A generations, represents a pinnacle of 250cc two-stroke sportbike engineering. Renowned for its racing heritage and agile handling, this model embodies a lightweight chassis, a potent V-twin engine, and advanced suspension systems designed for spirited riding and track performance. Its popularity among enthusiasts stems from its aggressive styling and the exhilarating power delivery characteristic of high-performance two-stroke engines, making it a sought-after machine.
This comprehensive Factory Service Manual provides detailed guidance for owners, mechanics, and technicians. It covers complete engine disassembly, assembly, and troubleshooting for the V-twin two-stroke engine, including the Suzuki Control Exhaust Valve (SCEV) system. The manual also details chassis components such as the frame, suspension, brakes, and exhaust, alongside electrical systems and bodywork. With clear instructions, diagnostic charts, and technical specifications, this manual is an essential resource for maintaining, repairing, and preserving the RGV250.